Overview
Seed Cleaning
Kibbled Spice And Botanicals Line
70000
By regulating air pressure during aspiration of the product, light admixtures and fibers can be removed. We use E1C Sortex machines manufactured by Buhler, it is currently possible to remove fungal-prone chilli pods and discoloured chillies as well. This machine can also be used to remove farm level contaminants that may accompany farm products. The online installation of magnets removes ferrous impurities as well as sifters with varying screen sizes so that the final product fits the required cut size and removes fine powders for better aesthetic appeal.
Milling
With an annual capacity of 70000 mts, this robust milling line is designed to handle hard, low fibre spice like Fenugreek, Turmeric, and Ginger. Often these particularly hard spices are ground to desired mesh sizes on a single pass. The product temperatures are monitored throughout to ensure that volatile oils and flavors are maintained. Raw Materials like Turmeric and Ginger are often hand sorted to ensure that only pure, stone-free products are ground after. However, Fenugreek is cleaned prior to milling with the help of the Cleaning Line. There is a blender at the end of the line to homogenize the product or for making special blends.
Fulfilling the annual capacity of 6000mts, Milling Line 2 is dedicated to chillies, spice seeds and blends. This is a Buhler Mill with a dedicated chilli processing line. Mechanical cleaning using sifting, air classification and hand sorting are implied to ensure that chillies are of finest quality prior to milling. The end products are then homogenized post milling and sifting in water chilled blenders, to ensure packaging at room temperature. These final products are then packed in a dedicated clean room with high air flows to ensure a good, healthy and safe working environment for all employees.
Our Milling Line 3, also known as the “Monster Mill Project” is an example of one of the largest spice mills in the country with a production capacity of more than 2000 kgs per hour for some products and an annual capacity of approximately 17,500 mts.
A dedicated 10 ton silo to this mill ensures that the feeding is constant. The silo is fed from a feeding plant, the roasters or other milling lines. The intake hopper is mounted on load cells so that the spice blends can be made repeatedly, ensuring consistent perfection in every blend. There are 2 water chilled blenders in parallel from this line in order to ensure cooling of product and proper blending prior to discharge into the packing machine and automatically packed into bags from 25 Kgs to 1000 Kgs.
Roasting
5000 mts/annum
It is the responsibility of R&D Department to prepare recipes, meet the specific requirements of custom roast blends and to run trials that match the samples provided by the customer.
Steam Sterilization
Steam Sterilization is an environmental-friendly and extremely effective sterilization method. It yields little waste while monitoring multiple parameters like moisture, temperature, time, etc. Buhlers Global Prototype for Steam Sterilization of Spice is a seamless marriage between the Eurofins validated continues and batch systems for a 5-log reduction.
The main advantages of this facility at our factory is the high temperature, indirect contact and pre-heating, which uses a minimum quantity of steam. The process allows for good retention of volatile oil and minimal colour changes. Flexibility in the system allows for gentle pasteurization or high-temperature sterilization cycles. Very low micro-results can easily be achieved, especially for seasonings where less than 10,000 TPC is required.
The packaging, post sterilization takes place in a class 100,000 clean room utilizing hepa filters or high micron filters.